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Fengy - 20+ years wire manufacturing experience,OEM/ODM cables and wiring harnesses.

Spiral Curly Cable 1
Spiral Curly Cable 1

Spiral Curly Cable

Conductor: Oxygen free copper wire
Insulation: PE
Jacket: Imported TPU
Conductor: Oxygen free copper wire
Insulation: PE
Jacket: Imported TPU

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    Good flexibility and elasticity,windly used in Sports Machines


    Material

    Conductor: Oxygen free copper wire

    Insulation: PE

    Jacket: Imported TPU

    Sheath color: Black, Light

    Filling: Cotton

    Wrap: Non-woven fabric

    Core color: Customizable

    Spiral Curly Cable

    Spiral Curly Cable


    Spiral Curly Cable Suppliers

    Spiral Curly Cable Suppliers


    Features

    Good anti-interference, Long bending life, UV resistance


    Technical Parameters

    Cores/Core section: 4* 0.14 mm2

    Spiral OD: 19±2mm, L=350±5mm, L1=l2=120±5mm

    Cable direction: Left

    Max.Conductor DC Resistance at 20℃(Ω/KM):97.5Ω/km

    Test voltage: 1000V/1min

    Tensile strength≧2.0kg/mm2(insulation),  ≧2.5kg/mm2(sheath)

    Elongation at break≧280%(insulation), ≧410%(sheath)


    Application

    Suitable for Sports Machines


    Product Manual

    -Product Name: Spiral cable

    -Rated Voltage: 300/300V

    -Rated Temperature: 90℃

    Reference standard and design basis: IEC 60228, VW50123, EN50363-10-2, EN 50525-2-12: 2011


    Item

    Specification Value

    Conductor

    Material

    Oxygen free copper wire

    Section

    0.14

    Structure

    18/0.10mm

    OD

    0.5mm

    Insulatio n

    Material

    Imported  PE

    The thinnest Thickness

    0.18mm

    Standard Thickness

    0.25mm

    OD

    1.0±0.1mm

    Cable

    Direction

    Left

    filling

    Cotton thread

    Wrap

    Non-woven fabric

    OD

    2.5


    Item

    Specification Value

     Shield

    Material

    /

    Shielding method

    /

    Structure

    /

     Density

    /

    Sheath

    Material

    High Quality TPU

    The thinnest Thickness

    0.62mm

    Standard Thicknes

    0.8mm

    OD

    4.3±0.2mm

     Spiral

    (D)

    19±2mm

    (L)

    350±5mm

    (L1)

    120±5mm

    (L2)

    120±5mm


    Item

    Specification Value

    Max.Conductor DC Resistance at 20℃(Ω/KM)

    97.5Ω/km

    Test voltageAC

    1000V/1min

    Test object

    Insulation

    Sheath

    Before aging

    Tensile strength

    ≧2.0kg/mm2

    ≧2.5kg/mm2

    Elongation at break

    ≧280%

    ≧410%

    Aging condition

    110±2℃X168h

    After aging

    Tensile strength

    ≧70%Original value

    ≧65%Original value

    Elongation at break

    ≧70%Original value

    ≧65%Original value

    Core color: Brown, Blue, Black, Gray

    Sheath color: Black light surface

    Printed content: no


    Curly cables, also known as coiled cables, retractable cables or spiral cables are a highly durable and flexible cable solution where extension and retraction of a cable is required. 

    1). Classified by direction: there are left and right spirals. 

    2). Anti-jamming classification by model: shielded and unshielded spiral cables.


    Customized cables

    Spiral Curly Cable 4

    Thanks to the easy and convenient operation, curly cord is popular in the field of industry connection. It can be customized to meet the varied condition, including insulation type, spiral coil length, extendable dimensions, end length,sheath material,sheath color,etc.


    Material

    PVC is cheap to make but it does not have the best memory (Recoiling back after a bit of use). You can usually get more colours in these. PVC Cables can stretch 3.5 times the retracted length.

    PUR has a very good memory, it is resistant to most oils and is very flexible. It would be water resistant and if it is Black it would be UV Stable too. They are mainly Black but other colours, like white, yellow and orange are sometimes available. PUR Cables can stretch 4 times the retracted length.

    Rubber is good for industrial areas. It has a better memory than PVC but not as well as PUR. It would be water and UV Resistant. These are Black in Colour. Rubber cables can stretch 5 times the retracted length.


    Features 

    1). Ability to reciprocate continuously. When the external force is removed, the original shape is restored to ensure follow-up, and the elongation length can reach 3.5-4 times the original spring length. Like picture 1 and 


    Spiral Curly Cable 5
    Spiral Curly Cable 6


    2). When the spiral cable is stretched or contracted at the same time, has relative friction with the cable carrying rod, and undergoes rapid bending, elongation and revolving motions, the core wire will not crack. The life cycle is long, and it can complete 3 million cycles. 

    3). The structural characteristics of the spiral cable make the use of movable equipment more convenient. Retraction and retraction are no longer messy, and the overall device is more beautiful. It is the first choice for mobile devices to increase brand value. 

    4). It has excellent mechanical and chemical properties, as well as weather resistance such as cold resistance, oil resistance, grease resistance, hydrolysis resistance, combustion resistance, antimicrobial resistance, weather resistance, abrasion resistance and tear resistance.


    Product structure

    Curly cable can be divided into three parts: conductor, insulation layer and sheath layer. The function of the wire and the insulating layer is mainly to transmit electrical signals, and silver-plated copper stranded wires and special high-temperature materials are respectively selected. The elasticity and tensile and compressive force of the cable are related to the sheath layer.

    4


    What is the curly cable made of?

    The manufacturing process of the spiral cable is shown in the figure. Among them, the shaping is directly related to the comprehensive performance of the cable. It is a key process. The shaping temperature and time need to be accurately controlled. If the temperature is too high and the time is too long, the cable core will be stuck, and the temperature is too low and the time is too short. Poor elasticity. In addition, the temperature uniformity during shaping is also very important. The uneven shaping temperature will cause the internal stress of the cable to be unbalanced, resulting in changes in structure and shape.

    5


    Application

    The curly cable products are applied widely used in electrical connections in industrial fields such as aerospace, automobiles, shipbuilding, transportation and power, and mineral development. Construction machinery is mainly used in electronic leveling systems, longitudinal wave meters, transverse wave meters, electronic balance beams and other fields.


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