Coiled Cable
Various types of coiled cable, both stock and custom, can be supplied by Shanghai Fengy Cable in various AWG sizes, voltage ratings, compounds, shielding constructions, and conductor counts. Shanghai Fengy Cable can also recommend the correct coiled cable for specific applications.
Good performance of high/Low temperature resistance, high strength, oil resistance, abrasion resistance, toughness, water resistance , aging resistance, weather resistance, as well has high moisture resistance, windproof, antibacterial,antimould, UV resistance, and environmental friendly.
Material
Conductor: Oxygen free copper wire
Insulation: PE
Jacket: Imported high quality TPU
Sheath color: Black
Filling: PVC strip
Wrap: Non-woven fabric
Coil Cable | Coil Cable Suppliers |
Features
High flexibility, Good elasticity, Cold resistance, Oil resistant, Water resistance and Environmental protection
Technical Parameters
Cores/Core section: 8*0.25mm2
Spiral OD=23±2mm
L= could be stretched to 2m
L1= 200±10mm, L2=100±10mm
Max.Conductor DC Resistance at 20℃(Ω/KM): 76Ω/km
Test voltage AC: 1000V/5min
Tensile strength≧2.0kg/mm2(insulation), ≧2.5kg/mm2(sheath)
Elongation at break≧280%(insulation), ≧410%(sheath)
Application:
Sutable for Heavy duty Tower light
Product Manual
Product Name: Spiral cable
Rated Voltage: 300/300V
Rated Temperature: 90℃
Reference standard and design basis: IEC 60228, VW 50123, EN 50363-10-2, EN 50525-2-12: 2011
Item | Specification Value | |
Conductor | Material | Oxygen free copper wire |
Section | 0.25 | |
Structure | 25/0.1mm | |
OD | 0.65mm | |
Insulation | Material | PE |
The thinnest Thickness | 0.22mm | |
Standard Thickness | 0.3mm | |
OD | 1.25±0.1mm | |
Cable | Direction | Left |
filling | PVC strip | |
Wrap | Non-woven fabric | |
OD | 4.2 | |
Item | Specification Value | |
Shield | Material | / |
Shielding method | / | |
Structure | / | |
Structure | / | |
Sheath | Material | Imported high quality TPU |
The thinnest Thickness | 0.82mm | |
Standard Thickness | 1.0mm | |
OD | 6.2±0.2mm | |
Spiral | （D） | 23±2mm |
（L） | stretched to 2m | |
（L1） | 200±10mm | |
（L2） | 100±10mm | |
Item | Specification Value | ||
Max.Conductor DC Resistance at 20℃(Ω/KM) | 76Ω/km | ||
Test voltageAC | 1000V/5min | ||
Test object | Insulation | Sheath | |
Before aging | Tensile strength | ≧2.0kg/mm2 | ≧2.5kg/mm2 |
Elongation at break | ≧280% | ≧410% | |
Aging condition | 110±2℃X168h | ||
After aging | Tensile strength | ≧70%Original value | ≧65%Original value |
Elongation at break | ≧70%Original value | ≧65%Original value | |
Combustion test | |||
Core color: Black, Red, White, Green, Gray, Brown, Orange, Yellow
Sheath color: Light black surface
Printed content: no
Advantages
Production and testing equipment more than 100 sets.
R&D engineers: 12
Management teams have more than ten years’ working experience in cable industry.
OEM/ODM available
1. Supporting to print your logo/mark on the cable.
2.Your good idea for the cable and package are available.
Coiled cable(also known as: spiral cable)
It is necessary to use coiled cables in almost all industries. Whether in communication (telephone, radio), medical technology, electric locomotive industry, mechanical engineering, or lighting industry, coiled cables are used everywhere.If you use PVC and PUR cables, the color of the coiled cable can be coordinated with the color of the object in most cases. At the same time we can also supply: shielded coiled cable, coiled cable for instrumentation, coiled cable for automobile power supply, coiled cable for transformer power supply, coiled cable for large-scale electro-mechanical equipment, coiled cable for washing machine power supply.
1.PVC coiled cable: High economy, low mechanical and chemical resistance, medium elasticity. It is suitable for installation and use in light industry, computer and other occasions.
2. PUR coiled cable: Good elasticity. It has excellent mechanical and chemical properties, especially cold resistance, oil resistance, weather resistance, abrasion resistance and tear resistance. It is suitable for use in machinery manufacturing, electric tools and other occasions. It is the best solution in most areas of application.
3. PUR shielded coiled cable: It has excellent chemical properties. Particularly resistant to cold, oil, weather, abrasion and tearing. The spiral overall shielding structure can resist all kinds of electromagnetic interference. Especially suitable for all occasions requiring minimal installation space, such as medical treatment, semiconductor, and chips.
Coiled Cable Materials
Coiled cable from Shanghai Fengy Cable is available with the following materials:
Conductor:fine strands copper wire, oxygen-free copper wire
Conductor Insulation:TPE/PE/PVC/TPE-E
Wrapping tape:Special non-woven wrap cushioning
Outer jacket material:TPU/PUR/TPE-E/PVC
Shield:tinned copper/aluminum foil wrapped shield
Outer sheath color:Black/White/Orange/Purple (special specifications can be produced according to customer requirements).
Working temperature: cold resistance-35℃; temperature resistance within +90℃
Production range: Standard section: 0.03～4 square meters (special specifications can be produced according to customer requirements).
Number of cores: 1～37 (special specifications can be produced according to customer requirements).
Coiled cable production process
A. Linear material preparation
1. Stranded core conductor as required (single wire diameter, number of wires, material-bare copper, copper foil wire, tinned copper, etc.)
2. Pull core wire (core wire ID size, core wire color, material PVC, PP, PE)
3. Twisted core wire (single pair, twisted pair, paired pair)
4. Whether to add a ground wire
5. Whether to add reinforced core (filled rope, cotton thread, nylon wire, yellow bladder wire, plastic rope, etc.)
6. Whether to add a shielding layer and waterproof layer (aluminum foil shielding paper, waterproof, moisture-proof paper)
7. Add winding layer as required (bare copper, tinned copper, aluminum foil wire)
8. Outer quilt (PVC, PU, TPU, PUR)
B. Spring wire baking
1.Wrap the wire on the coil, control the length of the coil, the length of both ends
2. Fix both ends with clamps, set the angle as required (90 degrees, 180 degrees)
3.Arrange the shelves,
4.Push in the oven and heat up (temperature)
5.Constant temperature setting, (setting time)
6. Cooling, (air cooling, water cooling)
7. Go offline,
8.Reverse line
9.Measure, tie, bundle (arrange, trim, and pack as required)
What are the applications of coiled cable?
Coiled cable can be used in an array of fields. Different industries such as retail, medical, dental, communications, robotics, electronics, among others, utilize these recoil curly cords in their various machines and equipment. Many gadgets and appliances like GPS units and powered coolers rely on a flexible coiled cable to function properly. From common key chains to specialized medical devices, the applications of coiled cable are virtually limitless. Here are a few examples of machines and devices that use a coiled cable:
Telecommunication Cable Assemblies
Car Manufacturing Contraptions
Garage Door Gears
Military Equipment
Telephones
Rolling doors
Medical devices
Test Equipment
Handling Equipment
Audio and Video
Industrial
Robotics
Heart Defibrillators
Cell Phone Car Chargers
Global Positioning System (GPS) Units
Tractor-Trailers
Industrial Ice Cream Making Machines
Radar Detector
What's the price of the coiled cable?
Dear customers the price depended on below aspects:
Demanding quantity: how many pcs?
Cable specification: how many wires/cores and each wire section?
Cable sheath material?
Spiral coil diameter D=?
Spiral coil length L=?
Each end length L1=? L2=?
You can refer to below specification photo:
Can I get a free sample before placing order?
If our factory have the similar specification coiled cable in stock like you need then the sample's fee is free, you only need to bear the shipping cost. Samples can be provided within 3 days.
If not, then you need to bear both the samples' fee and the shipping cost.
Please noted that the sample cost will be returned to you when your bulk order more than USD2000.
Sample need 1-2 weeks to customize.
What's the MOQ of coiled cable?
Normally is 100pcs, but also depending on the length of the coiled cable that you need.
Do you ship internationally?
Yes, we ship worldwide.
How much will shipping cost?
Our shipping rates are based on:
1.the total weight of your order( including package)
2.your detailed address
What's the lead time of coiled cable?
For some standard specification that we have straight wire in stock the lead time is about 7days.
For some customized specification that without the straight wire in stock the lead time is about 14 days.
Will my parcel have tracking?
Yes, the tracking number will update to you once we arranged the shipment.
Which payment way that you support for coiled cable?
Our company support TT/WEST UNION/PAYPAL/AlLIBABA CREDIT GUARANTEE ORDER
Can coiled cable be assembled with different connectors?
Definitely. If our customers asking we help them to assemble the connector then we’ll do it and will make this cable perfectly suit its intended application.
Each cable is tested to ensure the end-user can quickly and easily integrate the product in their overall system.
Does the coiled cable suitable for outdoor use?
Yes, the coiled cable is UV resistance.
Can you produce the coiled cable according to my request?
Yes, our factory could customize the coiled cable according to per our customers' need.
What's the shipment way provided for the coiled cable?
Depending on your need. Shipping via air/sea/railway all works for us.
I don't have shipping agent in China can you please arrange the delivery for me?
Yes, our company could arrange the delivery for you.We could arrange the delivery via our own express account or we can let our shipping agent to arrange the shipment for us.
How do you ensure the quality of my order?
Our company organizes production strictly in accordance with the quality management system. Carrying out effective quality monitoring on the production process of the product to ensure that all the products are qualified and of excellent quality.
What's your package method ?
Usually,It’s cartons, for big cable we will use wooden drum.
Warranty
Warranty terms and conditions shall be strictly observed.
If it is our quality problem then we will afford the freight for you to replace the cables.
Can your factory adjust the specification of coiled cable in my next order?
Yes, of course.If you want adjust the specification of coiled cable according to your actual need then we can adjust it in your next order.
I find the insulation of the coiled cable is too thin can you make it more thicker next time?
Okay,no problem.We will follow your instructions to adjust the specification accordingly.
Questions
What is a coiled cable?
Coiled cable is a cable that can be extended and will return to original contracted form while minimizing the stress on the wire. Coiled cable is also commonly referred to as a coiled cord or a curly cord.
What’s the hardness of TPU cable?
Various factors affecting the hardness of a coiled cable. TPU coiled cable has a jacket with hardness from 60A to 80D usually.
TPU coiled cable has excellent physical and mechanical properties.
Tensile strength>25Mpa
Elongation at break>300%
Tear strength>40N/mm
Benefits of coiled cable?
Coiled cable offers a variety of benefits from high flexibility to ruggedness to space savings capabilities. Coil cable is offer by Shanghai Fengy Cable in many different AWG sizes, shielding types, and outer jacket materials that can meet specific needs. Shanghai Fengy coiled cables are flexible, durable and versatile.
The cords can be extended up to five times their coiled length.
The most used material is PU/TPU. PU/TPU is a thermoplastic polyurethane (TPU) elastomer, a non-toxic and environmentally friendly high-molecular polymer. It has the advantage like high strength, good toughness, abrasion resistance, cold resistance. High temperature resistance, oil resistance, water resistance, aging resistance, weather resistance and other characteristics. At the same time, it is high waterproof and moisture permeability, windproof, cold proof, antibacterial, mildew proof, warmth, antimicrobial, environmentally friendly flexible cable, UV resistance and energy release. Its hardness range is 50 a-82D.
What is the function of the coiled cable?
Coil cable can be manufactured in a range of functions—from a simple, flexible plastic connector to a coil cable with three dozen conductors. Other coiled cable can be made to carry power, signal or can be mixed-populated. We can also manufacture coil cable using twisted pair cables for high-speed data rates.
Why use a coiled cable?
Coil cable offer a number of benefits over other types of cable. Coil cable are flexible and designed to stretch and recover to their original length. This allows for added length during use in a specific application with the added space savings when not in use.
What is the extended length of a coiled cable?
The typical calculation for the extended length of a coiled cord is 3 to 5 times large than the retracted length.
What does a coiled cable do?
Although we may not be aware of them, coiled cable play a huge role in our daily lives. From the chargers we use for our phones to the medical machines that keep hospital operations running smoothly, a myriad of devices use curly cords to work the way they are intended to. We truly cannot underestimate the value that curly cords bring to our lives. Without this seemingly simple cord, many of the technological advances we have today may not have even existed.
If you look around your home, you’ll probably see a dozen examples you never gave a second thought to - all made possible with the ubiquitous coiled cord. From the internal wiring for refrigerators, telephone cords, speakers, cell phone chargers, HDMI cords, and data/network cords, curly cords afford a durable space-saving solution to taming the electrical, signal, and data needs of the electronics all around us.
How does a coiled cable work?
Coiled cable have a spring-like form that allows them to bend and stretch with minimal stress on the inner wires. Coil cable can typically be extended to a length several times greater than their at-rest length, but return to their original length when released making them suitable for situations that require extreme flex-life and repetitive movement.
What advantage does a coiled cable have over a straight cord?
Coiled cables are meant to be able to be extended and retracted hundreds of thousands of times without breaking. This durability places them on the front lines of some really vital applications like with first responders, military, and industrial production. Next, coiled cable afford a space-saving design. With the increasing complexity of today's electrical systems, space constraints require parts that can be utilized efficiently while taking up the least amount of space possible. Lastly, coiled cables provide efficiency and organization in design because they can carry many different types of signal simultaneously - like power and data within the same system. This saves
space in a tight environment and makes the transmission of data and/or electricity far more efficient than having multiple cables.
Why is telephone wire spiral?
The three reasons decided why the telephone wire is spiral:
1.it is convenient to pick up the phone as the telephone wire itself is relative long
2.Practical using function: the spiral shape is just like a spring which is good at stretching and shrinking
3.Better signal reception:such a design tends to transmit the signal fluently
The naming of spiral cables
The complete naming of spiral cables is usually more complicated so people sometimes use a simple name (usually a category name) combined with model specifications to replace the complete name, such as "RVUT3*0.5" representing PVC insulated PUR sheath 3 core 0.5 square Spiral cable.
R: stands for soft conductor structure. Spiral cables generally adopt soft conductor structure with good flexibility.
V: Represents the material of the insulating layer, PVC insulating material.
U: represents the material of the sheath layer, PUR sheath material.
T: indicates a spring, that is, a spiral.
Number "3": Indicates that the number of insulated wires is 3
The number "0.5": indicates a copper conductor whose conductor cross-section square number of the insulated wire is 0.5 square.
Terminology Notes
There are various terms used in the wire cable industry related to this cable.
They including:
Spiral Cable
Spiral Cord
Curly Cable
Coiled Cord
Curly Cord
Curly Cable
Custom Coil Cord
We are more than happy to manufacture top-of-the-line products for your project. Take a look around our website. If you have a query or you need advice, just contact us. We'll take time to help you.